Custom Roll Mats Manufacturer

KRC Sports manufactures custom roll mats for martial arts facilities, gyms, fitness centers, schools, home training spaces, distributors, and retailers. We support OEM and ODM production with custom thickness, density, sizes, colors, surface textures, logos, and packaging.

Roll Mats for Martial Arts, Fitness and Training

KRC Sports manufactures custom roll mats for martial arts facilities, gymnastics centers, fitness gyms, yoga studios, schools, sports facilities, home training spaces, distributors, and wholesale suppliers. Our roll mats can be developed for judo training, BJJ practice, wrestling programs, gymnastics sessions, yoga classes, fitness workouts, school sports programs, and home gym installations.
 
We provide manufacturing support for mat design, material selection, thickness options, density specifications, color customization, surface textures, logo printing, size ranges, packaging, and bulk production. Whether you need mats for a single training space or a complete facility installation project, we can help develop products according to your space requirements and order specifications.

roll out mat

EVA Mats

judo /bjj mats

wall mats

Custom Options for Your Roll Mats

Roll mats can be customized according to your facility size, training programs, flooring requirements, and budget. We provide flexible customization options for materials, dimensions, surface textures, and branding.

  • Custom thickness: 20mm, 30mm, 40mm, 50mm, or custom
  • Custom density options for different impact levels
  • Custom roll sizes: standard or made-to-measure
  • Custom colors: single color, two-tone, or custom patterns
  • Surface textures: smooth, textured, tatami pattern
  • Non-slip surface options
  • Custom logo printing on mat surface
  • Reinforced edges for durability
  • Waterproof and moisture-resistant materials
  • Anti-microbial treatment options
  • Easy-clean surface coating
  • Custom packaging and labeling

Thickness, Density and Shock Absorption

Roll mats need to provide proper shock absorption, surface stability, durability, comfort, and long-term performance under repeated use. Material density, mat thickness, surface texture, core construction, and overall mat structure all affect performance and safety during training.
 
We can recommend suitable thickness and density options based on the intended use, such as martial arts training, gymnastics practice, fitness workouts, school sports, or home gym installations.
  • Thickness options: 20mm to 50mm or custom
  • High-density foam core for impact absorption
  • Closed-cell foam prevents moisture absorption
  • Shock-absorbing properties for joint protection
  • Firm surface for stable footing
  • Lightweight construction for easy handling
  • Durable outer layer resists wear and tear
  • Non-slip bottom surface prevents mat movement
  • Temperature-resistant materials
  • UV-resistant for outdoor use (optional)

Thickness and density choices should match the training intensity, impact level, user weight, frequency of use, and facility requirements. We can discuss suitable options during the product development stage.

Customizable Options for Every Training Facility

Understanding that each martial arts academy has unique requirements, we offer a wide range of customizable options for our BJJ mats. Whether you need 1.5″ zebra mats for versatile space management or 2″ zebra mats for enhanced cushioning, our mats can be tailored to fit your specific needs. Our roll-out mats are perfect for dojos and gyms looking for easy installation and portability, while our tatami series provides a traditional feel for those specializing in Japanese martial arts like judo.

Customization Options:

  • Size Variations: Available in multiple sizes to fit any training area.
  • Color Schemes: Choose from a variety of colors to match your facility’s aesthetic.
  • Branding Elements: Incorporate your academy’s logo or unique designs onto the mats.

“Our dojo’s training has reached new heights with these customizable tatami mats. The quality and flexibility are outstanding.” – Judo Academy Director

OEM & ODM Roll Mat Production

KRC Sports supports OEM and ODM roll mat production for sports brands, facility operators, equipment distributors, retail companies, and wholesale customers. If you already have mat specifications, technical drawings, material references, facility requirements, or branding artwork, we can manufacture according to your specifications.
 
For new mat development, we can also assist with material selection, thickness and density recommendations, size planning, color combinations, surface texture options, logo placement, packaging design, and sample development.

We Can Work With:

  • Mat specification documents or reference samples
  • Technical requirements and measurements
  • Material and density preferences
  • Thickness and size requirements
  • Color and surface texture preferences
  • Logo files and artwork for printing
  • Facility layout and installation plans
  • Label and packaging requirements
  • Bulk order specifications

Technical Specifications

FeatureSpecification
MaterialHigh-density closed-cell foam
Thickness Options1.5″ Zebra Mats, 2″ Zebra Mats
DimensionsCustomizable sizes available
Color OptionsMultiple colors to match facility aesthetics
Surface TextureTraditional tatami textured surface
MaintenanceEasy to clean with a damp cloth
Environmental ImpactMade from eco-friendly materials, recyclable packaging

Usage Instructions

  1. Installation: Lay out the mats in your training area, ensuring they fit snugly without gaps.
  2. Maintenance: Regularly clean the mats with a damp cloth to maintain hygiene and prevent odor buildup.
  3. Storage: For roll-out mats, simply roll them up after use for easy storage and transportation.

Suitable for Facilities, Gyms and Schools

Our roll mats can be produced for different facility types and training environments.

  • Martial arts dojos and training centers
  • Judo and BJJ academies
  • Wrestling clubs and facilities
  • Gymnastics centers
  • Fitness gyms and studios
  • Yoga and Pilates studios
  • Crossfit boxes
  • School gymnasiums and sports halls
  • University sports facilities
  • Community centers
  • Sports clubs and associations
  • Home gyms and training spaces
  • Distributors and wholesale suppliers
  • Equipment retailers

Environmental Impact

We prioritize sustainability in our manufacturing processes, utilizing eco-friendly materials and minimizing waste. Our mats are designed for longevity, reducing the need for frequent replacements and contributing to a lower environmental footprint for your training facility. By choosing our mats, you’re not only enhancing your training environment but also supporting sustainable practices in the combat sports industry.

Customer Reviews

“These BJJ mats have transformed our gym. The durability and comfort are unmatched, making training sessions more effective and enjoyable.” – Martial Arts Gym Owner

“Excellent quality mats that provide great support during intense jiu-jitsu drills. Highly recommend for any training facility.” – BJJ Instructor


Why Work With KRC Sports?

Roll mat manufacturing requires precise specifications, consistent material quality, reliable production capacity, and careful quality control. KRC Sports helps clients confirm practical product details before production and provides manufacturing support from design to delivery.

  • Experience in martial arts and sports flooring manufacturing
  • OEM and ODM roll mat production
  • Custom thickness, density, size, and color options
  • Support for different training environments and facility types
  • Sample development before bulk production
  • Quality inspection before shipment
  • Suitable solutions for facilities, distributors, and retailers
  • Flexible order quantities for different project sizes
  • International shipping support
  • Direct communication by WhatsApp and email

Table: Available Accessories

AccessoryDescriptionExplore More
Submission ToolsTools for enhancing grappling techniquesGracie Jiu-Jitsu
Training MatsDurable mats for safe and effective trainingRubber Mats
Protective GearHigh-quality gear to protect athletesBoxing Gear Protector
Tatami SeriesTraditional mats for authentic martial arts trainingTatami Mats
Puzzle MatsEasy-to-install mats for versatile training setupsPuzzle Mats

Invest in Excellence with Our Brazilian Jiu-Jitsu Mats

Choosing our premium BJJ mats means investing in quality, versatility, and durability tailored to your facility’s needs. Elevate your training sessions and enhance your athletes’ performance with equipment designed to support their journey to excellence.

Summary of Advantages

Enhance your training with our durable, comfortable, and customizable BJJ mats, perfect for academies and gyms seeking top-quality martial arts equipment.


For more information on our products and services, visit our Sports Good Manufacturer or explore our extensive range of martial arts accessories.

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